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Medium duty pallets for our new warehouse – need some real-world feedback

Posted: Thu Jul 02, 2026 11:36 am
by simondavenport
We're finally setting up a proper storage system at our facility in Al Quoz and I'm trying to figure out what kind of pallets we actually need. We deal with a mix of stuff – packaged electronics, some automotive parts, boxes of hardware – nothing crazy heavy but definitely not lightweight either. I've been looking at medium duty pallets as a middle-ground option but honestly I'm getting confused by all the specs out there. Some show dynamic load capacities around 1000 to 1500 kg which seems plenty for us, but then racking capacity is a whole different number. We're planning to use these with standard selective racking systems, so that's a big factor. Also, I keep going back and forth on plastic versus wood – I know plastic costs more upfront but everyone says it lasts way longer and handles the humidity better here. Plus we store some sensitive stuff so the hygiene aspect matters. What I really want to know is whether anyone's used those 9-leg flat pallets in a busy warehouse and how they hold up with constant forklift movement. I checked out the https://www.crateco.ae/productlist/medium-duty-pallets page and saw a few options that look promising, but I'd love to hear from actual users before I commit. And if you've switched from wood to plastic, was it actually worth it in the long run? Just trying to avoid making an expensive mistake here.

Re: Medium duty pallets for our new warehouse – need some real-world feedback

Posted: Fri Aug 21, 2026 12:19 pm
by adelakittiwake
The dynamic versus racking capacity gap catches almost everyone off guard the first time, rack storage only supports the pallet edges so that number drops noticeably compared to flat ground loading. Design your rack plan around the lower figure.

Re: Medium duty pallets for our new warehouse – need some real-world feedback

Posted: Fri Aug 21, 2026 12:19 pm
by albertinatwatt
9-leg pallets have held up well for us under daily forklift use, the main damage we see is at the corners from repeated fork entry, not the actual legs failing under weight.

Re: Medium duty pallets for our new warehouse – need some real-world feedback

Posted: Fri Aug 21, 2026 12:19 pm
by alicefrobisher
Plastic over wood was worth it for us mainly because of consistency, no more pulling random units from rotation for cracks or splinters every few months like we did with wood in this climate.

Re: Medium duty pallets for our new warehouse – need some real-world feedback

Posted: Fri Aug 21, 2026 12:20 pm
by ameliacrampton
What's the heaviest single load you'd realistically be putting on one pallet, mixing electronics and auto parts? That worst case number matters way more than the average when you're deciding between 1000 and 1500kg capacity options.

Re: Medium duty pallets for our new warehouse – need some real-world feedback

Posted: Fri Aug 21, 2026 12:20 pm
by annoranisbet
Hygiene concern with plastic makes sense if you're storing anything sensitive, but make sure whatever you pick is actually rated for repeated wipe downs and not just marketed as easy to clean, those are different things in practice.